SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS SAVE THESE INSTRUCTIONS a) Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. Repair and/or change charger and /or battery DC cables and contacts of DC connectors. 8.2.3 AMPHR Release the UP or DOWN button to display the cumulative amp-hours returned to the battery as: [xxxx H]. Except as authorized in writing, this warranty does not cover any equipment that has been repaired or modified by any party other than GNB. B 20.65 26.65 26.65 42.00 42.00 59.00 DIM. 7.0 APPLICATION The charger will automatically charge a battery per the Ah rating set at the factory. You can even use it for maintenance charging of most vehicle or leisure batteries. Battery chargers come in many shapes and sizes designed to replace the energy consumed with the highest level of efficiency. Do not connect the next battery before you see indication OFF/FCA. In the "ON" position, AC power is supplied to the charger but the door cannot be opened. Similarly when changing input voltage between 208, 240, 480 VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. SPP PowrPak Series Industrial Battery Chargers. All SCRFLX battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. maximum input current, as stated on the rating label. Figure 3 applies to 12 cell 475, 600, 750, 865 Ah; 18 cell 475, 600, 750, 865, 965, 1050 Ah; and 24 cell 475, 600, 750, 865Ah chargers only. WARNING: DO NOT OPERATE THE UNIT WITHOUT PROPER GROUNDING. They are factory set to charge sealed lead-acid batteries but it may be configured by a GNB service representative to charge flooded lead-acid batteries. Exide Technologies engineers design several charger models primarily for Motive Power applications using High Frequency (HF) technology to minimize recharge times. Refer to the Troubleshooting section for more details. John Brodie, 65, suffered DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023. A JIC type switch can only be factory installed and it is available in a B, C or D size cabinet. 9.1.2.2 80 % CHARGED LED 9.1.1 DELAY STAGE 9.1.1.1 This LED indicates that the charger is ON. A charge can be stopped by pressing STOP and resumed by pressing STOP again. Have the charger examined by a GNB service representative or local qualified service facility. thx welder libor Posted 22 May 2020 14:53 Discussion started by Libor_Tobolak California, United States libor tobolam Post a Reply Report this post Having trouble using the Discussion Forums? Regulation The finish rate is 4.5 amps for each 100 amp-hour size of the charger rating at 2.6 VPC (+/-1% with a line variation of +6/-10%). 299 0 obj <>/Filter/FlateDecode/ID[<4334B8E94645554495867010547383D1>]/Index[278 41]/Info 277 0 R/Length 100/Prev 768261/Root 279 0 R/Size 319/Type/XRef/W[1 2 1]>>stream The following notes are for the guidance of the, The charger must be i solated from the input supply and t he, battery, before any of the panels are removed. We will report back on the show itself next week, but the most significant news for the European equipment sector has probably been overlooked in the lead-up to the show. Check the contents of the package against the delivery slip before disposing of the shipping package. During the initial three (3) years of charger warranty period, GNB will bear all parts and labor costs of such repair or replacement. Incorrect re-assembly of the charger may result in an explosion, electric shock or fire. 5 Jan 2011 21:20. Replacement and exchange parts will be warranted for a period of ninety (90) days. Back to Lifting Platform. During this mode the charge status indicator will show indication 6 and the LCD display will show the During year four (4) of the warranty, GNB will only cover parts, no labor or travel will be provided by GNB. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. Please read this manual completely and convey instructions to all, personnel concerned. A JIC type charger can only be factory installed and is available in a B, C or D size cabinet. The V Series Li-ion Battery Forklift, with optimized perfomance and reliability, advanced safety features and a powerful and efficient L-ion battery system, is now in worldwide production and shipment. b)Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. mains supply and the isolator is locked in the off position. The charger should be. 7.2 OPTIONS. To ensure good continuity keep the contact area clean. 7.2.1 JIC SWITCH ASSEMBLY. h)This charger is factory set to charge flooded lead-acid batteries only. Add an additional 5.000 to the height. 9.1.7 EQUALIZE STAGE 9.1.7.1 EQUALIZE PUSHBUTTON This pushbutton when pressed will extend the charge cycle by 3.5 hours in the equalize mode after the finish rate time has expired. 8.2.4 CTIME Release the UP or DOWN button to display the elapsed Copyright 2021Exide Technologies. Click here for more information. 7.1 DISPLAY AND FAULT CODES. 2100 HP. 7.2.2BATTERY WATERING OPERATION AND END OF CHARGE. Towards the end of charge, lead acid batteries give off hydrogen, gas, which is explosive if in sufficient concentration, therefore, avoid flames and sparks. For battery sizes not listed, contact your local GNB service representative. Operating environment should not contain any contaminations that may cause corrosion or contamination that would degrade the performance of a charger. does it work correctly with a battery connected? SPP PowrPak Series Industrial Battery Chargers. European Parliament last week passed the new EU Machinery Regulation. In order to permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath and on top of the charger. Battery chargers restore the electrical energy used during battery operation back to a full state of charge. The DC charging cable has a commonly used battery plug or receptacle. United States, Bluestar Global Logistics, Australia, FMH, The DC charging cable has a commonly used battery plug or receptacle. The charger is NOT for outdoor use. Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). USE COPPER-CLAD ALUMINUM, ALUMINUM OR COPPER CONDUCTORS ONLY. Installation must only be carried out by suitably qualified personnel, and in accordance with current local and national wiring, The unit should be positioned using lifting equipment, placed under, Battery leads should not be altered without prior consultation with, The charger should be sited in a cool, dry, well-ventilated location, away from corrosive fumes and humid atmospheres. Leading manufacturers of attachments, forks and related technologies for forklifts and AGVs. I8p,d YV``f[$ ?gId 6p$omKt88lL%_n]ijVU@baWC k,Plln8% 0 C >kEG6P@YX+>1312a4i+S K)*rb_>6g!Y1;gD&/N#*Nh3(.aQFQ 1 The charger will not operate in a reversed polarity condition. less than 7Hz with good gain and phase margins. Before proceeding check which transformer tap configuartion you have. When stacking chargers on top of each other, ensure that cabinets are bolted together using properly sized black #1/4-20 UNC hardware provided in all four corners on top cover. If the output voltage of the rectifier module is normal, then perform the main circuit charge detection, plug the battery plug, start charging, measure the current with the clamp current meter, if there is a certain charging current (the current value varies with the battery power), Indicates that the entire main circuit is working properly. DANGER - Risk of electric shock. 2. - C 410 186 47. Final details will not be available until the legislation is published in the EU Official Journal in July. NOTE: Use only identical replacement fuses obtainable from your GNB service representative. See applicable drawing 4770-65-73041-05, 4770-65-73041-15 or 4770-65- 73041-17 for electrical schematic (Appendix B, pages 21-31). France is the most visited country in the world. To ensure good continuity keep the contact area clean. Subscribe Now to access This change should be done by a qualified electrical contractor. i)Do not operate this unit if it has received a sharp blow, been dropped or otherwise damaged. FOR SUPPLY CONNECTIONS, GROUND CHARGER PROPERLY USING GROUNDING STUD (GND) PROVIDED. What are the effects of the individuality of the forklift battery? Refer to Appendix A (on page 20) for a complete list of codes. Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. 318 0 obj <>stream The SCR100 battery charger has an available watering control and end of charge option, in the form of a relay contact at terminals TB10-1 to TB10-2 (supplied for customer connection). The following options are available: Only the AC input wire configuration for multi-input chargers can be changed. It remains closed for approximately ten minutes. TABLE 2 SINGLE PHASE TECHNICAL DATA STANDARD MODEL SCRFLX-XX-XXXX-S1Z DC AC AMPS @ AC VOLTS AMPS SCRFLX-18-600S1Z 93 SCRFLX-18-750S1Z 116 SCRFLX-18-865S1Z 134 (50 Hz) 134 SCRFLX-24-260S1Z 40 SCRFLX-24-475S1Z 74 (50 Hz) 74 SCRFLX-24-600S1Z 93 (50 Hz) 93 WEIGHT 480 CABINET TYPE LBS KGS B 260 118 C 260 118 C 325 147 C 340 155 B 300 135 C 315 143 C 340 155 C 380 172 C 400 182 120 208 240 C.F. "A%i_ 4]Y8xA)DPFc(9a@)JJI}Hxvxq%Qh1WZ"&8;$skmZe'h7+|FF3_pMpA&(%:t0l=w]; Do not expose the charger to rain or snow. Ensure that battery and charger are matched. Indication LO/rEJ or HI/rEJ and FAULT LED is on. It remains closed for approximately ten minutes. 2.0 INTRODUCTION The GNB SCRFLX battery chargers are convection cooled, solid state, micro-processor controlled SCR regulated chargers designed to make battery charging simple. NOTE: Only HRCI-R type fuses (ECSR or equivalent) with the notched ferrule at one end can be used. LIST OF DISPLAY INDICATIONS. Testing has ensured that the, battery and c harger combination conform as a system for use in, Light and Heavy Industrial environments for each respective, product variant. b) Do not touch uninsulated parts of the DC output connector or the battery terminals, as there is a possibility of electric shock. If any shipping damage or partial loss is found, file a claim with the carrier without delay and take any necessary steps to protect your rights. NOTE:These options require different control cards per drawing 4120-65-68650-05 (see Appendix B, pages 2131). If pressed a second time, it will cancel the equalize charge mode. 9.1 JIC . Indication Abbreviation Interpretation 1.00 2.00 3.00 4.00 5.00 6.00 8.00 1 hour delay set 2 hour delay set 3 hour delay set 4 hour delay set 5 hour delay set 6 hour delay set 8 hour delay set Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts Delay before charge starts CHP CHamPion Control board is set to 2.55VPC not 2. This website is best viewed in Internet Explorer 10 or above. Similarly when changing input voltage between 1) 208, 240, 480 VAC or 2) 380, 415VAC (three phase input) follow the schematics on Figure 2 or Figure 3 (pages 5-6) whichever is applicable. CHARGING LED DOES NOT LIGHT ON AFTER BATTERY CONNECTION Possible Cause Action 4.1 Connection between charger and battery open. The charger is an essential item for charging each electric forklift battery. SCR100 Charger - Exide Technologies . During the initial three (3) years of charger warranty period, GNB will bear all parts and labor costs of such repair or replacement. DRIVERLESS/AUTOMATED MATERIALS HANDLING - April 2023, Mitsubishi Heavy Industries invests in PolyCharge, Posted During this mode the charge status, indicator will show indication 6 and the LCD display will show the, Industrial battery chargers dec200 series (20 pages), Scr series chargers with single phase input (68 pages), Scr 100 series industrial battery charger (39 pages), Dedicated fast charger for industrial batteries (19 pages), Manual will be automatically added to "My Manuals", Battery Charger GNB Industrial Battery Charger Installation And Operation Manual, Battery Charger GNB SCR SERIES Installation & Operating Instructions Manual, Battery Charger GNB SCR100-06-260S1Z Installation & Operating Instructions Manual, Battery Charger GNB FURY X-3 Installation And Operating Instruction Manual, Battery Charger GNB 2100LP Operating Instructions Manual, Battery Charger GNB Tubular LMX Installation And Operating Instructions. They are designed to charge flooded lead-acid batteries only. FIGURE 1: SINGLE PHASE INPUT WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY 120 VAC CONFIGURATION (120/208/240V INPUT) BRN BLK L2 208 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK L2 L1 208 VAC CONFIGURATION (120/208/240V INPUT) BLK L1 240 VAC CONFIGURATION (208/240/480V INPUT) BRN BLK BRN L2 L1 L1 L2 240 VAC CONFIGURATION (120/208/240V INPUT) 480 VAC CONFIGURATION (208/240/480V INPUT) BLK BLK BRN BRN L2 Instr. All charger models with a Z, SCR100-XX-XXXT1Z OR SCR100-XX-XXXS1Z, can be stacked to a maximum of three high. If DC cable lengths are adjusted please contact you local GNB service representative. STONE, BRICK, CONCRETE OR METAL. TABLE 3 THREE PHASE TECHNICAL DATA AC AMPS @ AC VOLTS STANDARD MODEL DC 60Hz SCRFLX-XX-XXXX-T1Z AMPS SCRFLX-06-475T1Z SCRFLX-06-600T1Z SCRFLX-06-750T1Z SCRFLX-06-865T1Z SCRFLX-06-965T1Z SCRFLX-06-1050T1Z 134 SCRFLX-12-475T1Z SCRFLX-12-600T1Z SCRFLX-12-750T1Z SCRFLX-12-865T1Z SCRFLX-12-965T1Z SCRFLX-12-1050T1Z SCRFLX-12-1200T1Z TYPE LBS KGS 5 7 4.5 6 2.2 3 C.F. Have the charger examined by a GNB service representative or local qualified service facility. Follow Figure 1 (page 4) for single phase input or Figure 2 and Figure 3 (pages 5-6) for three phase input transformers. The stud is designed for a 3/16 hardware. It is a requirement to ground the chassis while the charger is connected to AC power. 1. Typically the generator control bandwidth should be. Proper fuse ratings can be found in Table 2 and Table 3(see pages 9-12) for AC input fuses (F1, F2 in case of a single phase input or F1, F2, F3 in case of a three phase input). Following that, check Table 3 (pages 11-12) for the correct size of AC input fuses. e)Only qualified personnel should operate or service this equipment. Do not connect the next battery before you see indication OFF/FCA. 1.5The charger is used exclusively by the original user and by no other persons. Ambient. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. 8.2.2 VOLTS Release the UP or DOWN button to display the voltage per cell as: [ x.xx V]. The DC output fuse is a "fast-acting" fuse used to protect the power semiconductors of a charger. 9.1.7. (DIM.B) Instr. Incorrect, UNC hardware provided in all four corners on top cover, markings on the door label and the unit nameplate must be revised, BATTERY WATERING OPERATION AND END OF CHARGE, Upload manuals that we do not have and get. Exide Depth Charger codes C=01 & E=05 I have a battery charger that is displaying the above codes. 3. 1. Keep in mind if the charger is set for more than 100% of Ah of the charger rating the charging time will increase proportionately (up to 16 hours). GNB shall not be obligated to reimburse the original user or any other person for any work performed. The charger will automatically charge a battery per the Ah rating set at the factory. This charger is factory set to charge flooded. more great content like this. Contact us for help. Large easy to read LEDs, three button keypad and LED display report on charger and battery status. h)This charger is factory set to charge lead-acid batteries only. They are designed to charge flooded lead-acid batteries only. The generator should have, load step immunity to prevent undershoot and overshoot with, typical loads. While charging, an equalize charge can be requested by pressing = and turned off by pressing =. - In the "OFF" position, the door can be opened but only AC power at the input of the switch is present while everything downstream is dead. Repair or clean battery lugs. Page 5: Charger Features Operating Instructions and Safety Precautions for the EHF Series Charger, Only a t rained person should operate this equipment. D3E2-24-850B Exide Depth Charger showing codes C=04 & E=05 with connected battery and disconnected too.. For non Z models contact your local GNB service representative. The inspection and maintenance of the charger is very important in the daily use of the electric forklift. WARNING: IMPROPER WIRE AND JUMPER CONNECTION MAY CAUSE SEVERE DAMAGE TO THE CHARGER AND BATTERY, 120 VAC CONFIGURATION (120/208/240V INPUT), 208 VAC CONFIGURATION (208/240/480V INPUT), 208 VAC CONFIGURATION (120/208/240V INPUT), 240 VAC CONFIGURATION (208/240/480V INPUT), 240 VAC CONFIGURATION (120/208/240V INPUT), 480 VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT), 240VAC CONFIGURATION (208/240/480V INPUT), 480VAC CONFIGURATION (208/240/480V INPUT), 208VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY), 240VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY), 480VAC CONFIGURATION (208/240/480V INPUT) (SCR100-XX-YYYT1Z ONLY). The charger does not, exhibit high in-rush current, therefore type B or C circuit breakers, CAUTION - To reduce the risk of fire, use only on circuits provided, with branch circuit protection consistent with the current indicated, on the rating label and i n accordance with the National Electrical, The circuit breakers rating should be bas ed on the chargers. Symptom => Disconnect battery and AC power. LIST OF DISPLAY INDICATIONS, APPENDIX B: ELECTRICAL SCHEMATIC DRAWINGS, SCRFLX SERIES INDUSTRIAL BATTERY CHARGERS, 1.0 IMPORTANT OPERATING AND SAFETY INSTRUCTIONS. Continue the AC wiring to fuseholder terminals L1 (N) and L2 (L) (single phase input) or L1, L2, and L3 (three phase input), ensuring that the AC source phases match the phase rotation on the AC input. Disconnect the DC and AC plugs and check that the charger board is not burnt out or damaged. NOTE: The following applies to three phase chargers only: if the charger indicates FAC or F3 upon start-up, it means that there is a low or high AC voltage (+35%) or AC phase missing. Andreas Geamanu Global Sales & Marketing, Lopos Whatever your objective, we Australian logistics tech firm leverages the UK FTA, Shifting 100 T of food a day is no mean feat for Foodbank Queensland, Cold robots revolutionise cold chain logistics. 8.0 CABINET OUTLINE/DIMENSIONS 13. Connect or disconnect the battery plug only when the charger output is off; ALWAYS press the STOP pushbutton before unplugging the battery. Before installing check that the charger nameplate data corresponds to the packing slip and to the model specified on the original sales order. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. - C.F. Having trouble using the Discussion Forums? Step 1: Check if the mains power supply has electricity and if the battery is under voltage. For proper connection, torque the screws to approximately 25 inch-pounds. The charger receives proper care, protection, and maintenance under supervision of competent personnel. EXCEPT AS STATED ABOVE, ALL OTHER WARRANTIES AND CONDITIONS, EITHER EXPRESS OR IMPLIED, INCLUDING IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, ARE EXCLUDED AND ORIGINAL USER ASSUMES ALL RISK AND LIABILITY RESULTING FROM USE OF THE PRODUCT. This Warranty Agreement entered into between GNB Technologies, "GNB", and the Original User in respect to GNB electric vehicle battery chargers for electric vehicle usage. To permit free air flow for convection cooling allow four inches minimum between the charger and any wall, six inches from other equipment, and never store anything beneath or on top of the charger. 9.0 SCRFLX CHARGER OPERATION LED DISPLAY DESCRIPTION (NONE) OFF FLd* PLUG IN THE BATTERY TO COMMENCE CHARGING CHARGER SET FOR FLOODED BATTERIES DELAY (Orange), dEL, then delay time remaining in Hours. The charger can be re-set for anywhere between 65% to 200% of the nameplate Ah rating. United States. INSTALLATION & OPERATING INSTRUCTIONS SCR FLX SERIES INDUSTRIAL BATTERY CHARGERS. Check the contents of the package against the delivery slip before disposing of the shipping package. The charger has a comprehensive self-checking diagnostic program to control all charger functions, monitor the quality of charge and check its own safety conditions. Do not expose the charger to rain or snow. Is the stream module damaged? ri0hG7?kuy&3kao=`#oJ^._0SSFO=hv0"4?GOGDRHD&?pI.\g\&JCn`@4[8w+3LL.2|?fi ?Of^jhRYhg`iz"{vpLL2_F8_RcY];u(itj{. SHOW MORE . To restart the charger, plug in the next battery. USE COPPER-CLAD ALUMINUM, ALUMINUM OR The contract is part of Bestranes campaign to expand the A Perthshire-based company has been fined GBP27,000 (USD33,500) for health and safety failures after a worker lost part of a leg in a forklift accident. Appropriate measures must be taken to, Incorrect use of a charger or maladjustment of its controls can, damage a battery. TABLE 2 SINGLE PHASE TECHNICAL DATA STANDARD MODEL SCRFLX-XX-XXXX-S1Z DC AC AMPS @ AC VOLTS AMPS SCRFLX-06-260S1Z SCRFLX-06-475S1Z (50 Hz) SCRFLX-06-600S1Z (50 Hz) SCRFLX-06-865S1Z SCRFLX-06-965S1Z SCRFLX-09-475S1Z SCRFLX-09-600S1Z SCRFLX-09-865S1Z SCRFLX-09-965S1Z SCRFLX-12-260S1Z (50 Hz) 40 74 74 93 93 134 150 74 93 134 150 40 40 SCRFLX-12-475S1Z 74 (50 Hz) SCRFLX-12-600S1Z (50 Hz) SCRFLX-12-750S1Z SCRFLX-12-865S1Z SCRFLX-12-965S1Z SCRFLX-18-260S1Z SCRFLX-18-475S1Z Instr. a)Before using the battery charger, read all the instructions in addition to the CAUTION, WARNING, and DANGER markings on the charger, battery and all the associated equipment. All SCR100 battery chargers can come with a factory installed fused JIC switch assembly option for extra protection of the operator. temperature range must be maintained between 32F - 95F. For the first The BLACK DC cable must be connected to the battery negative (-), and the RED DC cable must be connected to the battery positive (+). Ensure that the 220V AC mains power supply has electricity and the link is reliable; the battery voltage is not lower than 20V (the charger will automatically protect and stop working below 20V).

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exide charger fault codes